Toothless gears and the Zen of boat building.


One day I took a transmission apart and fixed it.

That really doesn't describe what happened, lets try that again.

One Saturday afternoon I decided to fix up the old riding lawn mower a friend had given me.

This was a freebee, kind of a long-term project, no chance I would get it fixed in time to use it for mowing this year. At the time I was still intimidated by the engine, so I decided to start on the transmission. I was intimidated by the transmission too, but not nearly as much.

The temperature was just on the high side of warm, but the porch I was using as a table was in the shade and there was a gentle breeze blowing.

I start taking the transaxle off, bagging each part in Ziploc, taking my time, using wrenches instead of a socket and ratchet. I'm in no hurry, I have all afternoon to do this, and have no other pending plans.

There's a young woman in the house watching TV. All is right with the world.

I put the transaxle in an old washtub, and fill it about half full of gasoline through one of the drain holes. After a little sloshing around, I drain the oil and gas into the washtub, to go into the barrel for eventual recycling, or use with an oil burner on the foundry furnace, I haven't decided yet.

As I carefully and methodically pull apart this device I know nothing about, cleaning each part off before bagging it, I notice the birds are singing in the trees.

As I get it apart, I discover the reason it isn't working. Three of the gears in the thing are missing teeth. The main drive gear is completely toothless. Ah, that would cause it not to work.

I finish taking it apart, and bag all the pieces.

Later that evening, I have a flash of brilliance, (hey, it happens occasionally), I Google "lawn mower parts", and send an email asking for help identifying the transaxle to the top twelve hits. This is a saturday, but I get an immediate response from two of the victims.


One of these respondents had rebuilt "hundreds" of this exact model transmission, tells me what to check, what the rules of thumb are, which parts need replacing, what I can get away with not fixing, how to check this, that, and the other thing. I buy all my parts from him.

A very enjoyable day. Almost like building a boat.



So, that is the toothless gears part. Where does Zen, and boat building come in?

To misquote Zen, or Ben, or someone, or at least the Kung Fu master from an old western. "Revelation starts with the simple statement, 'I don't understand.'"

So, I find myself, now and again, working on something I have never worked on before, muttering the infamous words "I don't understand."

Then I poke at it and ponder over it till I *DO* understand. The light dawns. How simple!

What I like about building a boat is the problems. Not that I like all problems, mind you. For instance, the solution to the problem "How to get this pretty young woman to fall in love with me?" has always eluded me, and I suspect it always will. No, the problems I like are of the solvable, engineering kind. "How do I build a 20 foot tall mast out of 8 ft long boards?", or "How do I sand this hull smooth without ending up in the hospital with back problems?".

As with toothless gears and lawn mowers, the real joy of boat building comes from learning to do something you never thought you could do, that you have always been intimidated by.

I've built six boats, from disposable (which lasted 5 years before I gave them away) pirogue canoes, to 20 ft cabin cruisers. I've solved most of the engineering problems with building a boat. You know the ones, "How the hell am I going to get it out the door?", and "How do you flip this huge thing over?", as well as the construction problems, like "How do you make a round mast out of square
boards?", etc.

I have moved on to machinery and small engines, which I have always had issues with.



Have I given up boat building, has it lost it's challenge? No, not really. Lets just say I have graduated to the next level. I am having visions of Caspian Sea Monsters and Wings in Ground Effect...

And, now that I have overcome my engine anxiety...

Laters, Chebacco Richard